Technical Specifications
| Material Type | Foamed Polyvinyl Chloride (PVC Foam) |
| Common Trade Names | Forex®, Celuka®, Palight®, Foamex® |
| Colour | White (standard), Black (limited) |
| Surface Finish | Smooth, matte |
| Density | ~0.45–0.70 g/cm³ |
| Tensile Strength | ~10–20 MPa |
| Flexural Strength | ~15–30 MPa |
| Impact Resistance | Moderate |
| Working Temperature Range | -10°C to +60°C |
| Vicat Softening Temperature | ~75°C |
| Water Absorption (24 hrs) | <0.1% |
| UV Resistance | Good (indoor / short-term outdoor) |
| Chemical Resistance | Good (acids, alkalis, salts) |
| Printability | Excellent (UV, screen, digital) |
| Fire Behaviour | Self-extinguishing |
Certifications & Downloads
PVC Foam Board
Lightweight, durable Foam PVC sheets ideal for signage, displays, and indoor/outdoor applications. Easy to cut, print, and fabricate. Available in a 2440 x 1220 and in Black & White.
Optional finishing services - toggle any you need.
Optional. Add drilled holes to your piece.
Acrylic only - optical-grade edge finish
Pick which edges to polish.
Flame polish is only available on acrylic.
Manual router - per-corner price scales with thickness
Rounded or 45 degree bevel - per-metre rate x thickness
Why choose PVC Foam Board?
Foam PVC Sheet – Lightweight, Versatile & Easy to Fabricate
Key Features:
- Lightweight and easy to handle
- Smooth, printable surface – ideal for signs and displays
- Weather and UV resistant
- Good dimensional stability
- Easy to cut, route, and fabricate
Foam PVC (also known as Expanded PVC or PVC Foam Board) is a lightweight, rigid plastic sheet ideal for signage, displays, exhibition stands, and general-purpose fabrication. It has a smooth, matte surface that’s easy to print on, cut, glue, and machine, making it a favorite in the signage and shopfitting industries.
Despite being lightweight, Foam PVC offers good strength, weather resistance, and flame retardancy, making it suitable for both indoor and outdoor use.
Available in a variety of thicknesses, colours, and sheet sizes – including cut-to-size options.
Ready to order your PVC Foam Board?
Cut to size, precision finished and dispatched Australia-wide. Not sure which material suits your job? We'll help you choose the right one.
Technical Specifications
| Material Type | Foamed Polyvinyl Chloride (PVC Foam) |
| Common Trade Names | Forex®, Celuka®, Palight®, Foamex® |
| Colour | White (standard), Black (limited) |
| Surface Finish | Smooth, matte |
| Density | ~0.45–0.70 g/cm³ |
| Tensile Strength | ~10–20 MPa |
| Flexural Strength | ~15–30 MPa |
| Impact Resistance | Moderate |
| Working Temperature Range | -10°C to +60°C |
| Vicat Softening Temperature | ~75°C |
| Water Absorption (24 hrs) | <0.1% |
| UV Resistance | Good (indoor / short-term outdoor) |
| Chemical Resistance | Good (acids, alkalis, salts) |
| Printability | Excellent (UV, screen, digital) |
| Fire Behaviour | Self-extinguishing |
Certifications & Downloads
Frequently Asked Questions
What is PVC foam sheet and what is it used for?
What applications is PVC foam best suited for?
Can PVC foam sheet be printed and cut?
Where should PVC foam not be used?
PVC foam is not suitable for load-bearing, high-impact, or high-temperature applications. It is softer and less durable than solid PVC or engineering plastics and can dent or deform under heavy loads.
How does PVC foam compare to solid PVC sheet for applications?
Need this custom cut or fabricated?
Send us your drawing (DXF, DWG, PDF, EPS, STEP) and we'll quote your PVC Foam Board to spec.
What you can make with PVC Foam Board
Veterinary Clinics & Wildlife Rehabilitation Centres
Custom PVC dripbox trays, cage panels, and enclosure walls for veterinary clinics and wildlife rehabilitation centres. Built from 4.5mm PVC — chemical-resistant, moisture-proof, and easy to clean.
Animal Shelter Kennel Dividers & Pound Panels
Modular PVC kennel dividers and pen panels for animal shelters, council pounds, boarding kennels, and RSPCA facilities. Moisture-proof, easy to disinfect, and built to your kennel dimensions.
Chemical Tanks
PVC fabricated tanks for aggressive chemical storage and dosing.
Arts & Crafts
Perspex colour sheets for craft projects, model-making, and DIY.
Laboratory Panels
Chemical-resistant sheet for lab benchtops, splashbacks, and enclosures.
Cage & Aviary Panels for Bird Rescue and Wildlife Rehab
Large-format PVC panels for flight aviaries, bat houses, bird rehabilitation enclosures, and wildlife housing. Cut to size, drilled for ventilation, and built to withstand daily hosing.
Protective Barriers
Ballistic-grade and standard polycarbonate barriers and partitions.
Electrical Enclosures
Clear polycarbonate lids for switchboards, junction boxes, and panels.
Guides & articles
The Ultimate Guide to Choosing Cut-to-Size Plastic Sheets for Trade and DIY Projects
Guide to cut-to-size plastic sheets: choose the right material (acrylic for clarity, polycarbonate for strength), select proper thickness and finish for durability and look, and use precision cutting and custom fabrication for best results.
Read guide →fabricationFrom CAD to Cut: The Science and Technology Behind Precision Cut-to-Size Plastics
Perspex Online uses advanced CAD/CAM, CNC routing, and laser cutting technologies for precise, high-quality plastic fabrication. They offer diverse materials, eco-friendly options, instant quotes, nationwide delivery, and expert support.
Read guide →guidesTop Plastic Material Problems-and How Expert Cutting and Fabrication Prevent Them
Expert cutting and fabrication prevent common plastic issues like melting, chipping, cracking, and scratches. Precision CNC routing, laser cutting, and proper handling ensure durable, high-quality results.
Read guide →materials7 Types of Plastic and Their Resin Identification Codes (RICs)
We’re surrounded by plastic-from food containers to clothing, it is very unmistakably a part of modern life. Not all plastics are created equal, though. Knowing the various kinds of plastic and their corresponding Resin Identification Codes (RICs) is fundamental to recycling and reuse, as well as in choosing products we consume. The resins used for […]
Read guide →fabricationTips for Cutting, Shaping, and Working with Plastic Materials
Plastic is a versatile material used for various projects, starting from simple crafts and up to the more complicated engineering designs. However, plastic can be very tricky if you do not know the proper ways of using it. Here are some tips in cutting, shaping, and working with plastic materials effectively: Choosing the Right Tools […]
Read guide →latest newsHistory of Australian Care
From the moment we wake up to the time we go to bed, we are surrounded by plastic products. It is hard to imagine a world without plastic, as it has become so ubiquitous. The convenience and versatility of plastic have made it a popular material in every industry. However, with every passing day, the […]
Read guide →Processing Services
Services available for this product
CNC Routing
Profiling, cutting, and drilling in rigid and foam PVC.
Learn morePlastic Welding
Hot-air welding for PVC tanks, ducting, and fabrications.
Learn moreTank Fabrication
Custom PVC tanks and vessels for chemical storage.
Learn moreFabrication
Bending, bonding, and assembly of PVC sheet and rod.
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