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Tanks Fluid and Containment Systems

Secondary Containment Tanks

Custom-welded secondary containment tanks and bunds in HDPE and polypropylene, sized to Australian storage requirements for chemical and fuel sites.

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Australia Wide

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Partner with Australia's leading acrylic fabrication experts. We provide end-to-end support from material selection to final delivery.

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Our engineers help you select the optimal grade for your specific environmental and aesthetic requirements.

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Secondary Containment Tanks and Bunds for Regulatory Compliance

Secondary containment exists to catch a spill or leak before it reaches the ground, stormwater, or waterways, and is a standard requirement for sites storing bulk chemicals, fuels, and other regulated liquids in Australia. A welded plastic bund or containment tank sits beneath or around a primary storage tank, sized to capture the full contents of the largest tank in the bunded area plus an allowance for rainfall where the bund is outdoors.

Custom fabrication allows a bund to be shaped to fit around existing tanks, pumps, and pipework on site, rather than requiring a full re-layout of an existing chemical or fuel storage area.

Tanks Fluid Containment Systems

Sizing Bunds to Australian Storage Requirements

Bund capacity in Australia is generally calculated to hold 110% of the largest tank's volume, or 25% of the combined volume of all tanks in a shared bunded area, whichever is greater, though requirements vary by state, council, and the specific chemicals stored. We size and fabricate bunds to meet the volume you specify, based on advice from your compliance consultant or local authority.

Drainage points, sumps, and removable floor grating can be built into the bund design to make routine inspection and any incidental spill cleanup straightforward.

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Materials for Compliant Secondary Containment

HDPE sheet is the most common material for secondary containment structures, chosen for broad chemical resistance and ease of welding into large, low, rectangular bund shapes. Polypropylene is specified where the stored chemical falls outside HDPE's resistance range or where the bund will see elevated temperatures. Rigid PVC sheet is used for smaller ancillary bunds or drip trays rather than large primary containment structures.

Wall height and floor thickness are calculated based on required containment volume and any expected foot or vehicle traffic across the bund floor.

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Portable and Relocatable Bund Systems

For temporary work sites, maintenance shutdowns, and mobile plant, a portable bund that can be deployed around equipment and removed when the job is done provides compliant secondary containment without permanent installation. We fabricate collapsible and flat-pack bund designs in HDPE that fold down for transport and set up quickly on site.

Relocatable bunds are also useful for sites with changing tank configurations, where a fixed bund would need demolition and rebuilding every time storage arrangements are modified.

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Integrating Bunds With Existing Tank Farms

For sites with an existing tank farm, we can fabricate a bund to fit the current tank footprint and pipe runs without requiring tanks to be relocated, minimising disruption to an operating facility.

Provide your tank dimensions, the chemical or fuel stored, and your required containment volume, and we will fabricate a bund or containment tank to suit.

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Secondary Containment Tanks FAQ

How is secondary containment volume calculated?
In Australia, bund capacity is generally sized to hold 110% of the largest tank's volume, or 25% of combined tank volume in a shared bund, whichever is greater, though your specific site and chemical may have additional requirements.
What material should a bund be made from?
HDPE is the most common material for secondary containment, with polypropylene used for chemicals or temperatures outside HDPE's resistance range.
Can a bund be built around existing tanks without relocating them?
Yes, custom bunds can be fabricated to fit around an existing tank footprint and pipework, avoiding the need to relocate tanks already installed on site.
Do bunds need drainage or sump points?
We can include drainage points and sumps in the design to make inspection and incidental spill cleanup easier, though bunds are not typically plumbed to stormwater.
Can bunds be portable or relocatable?
Yes, we fabricate collapsible and flat-pack bund designs in HDPE that fold down for transport and set up on site, providing compliant secondary containment for temporary work sites and changing tank configurations.

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